Hot ing Steel Gear Wheel For Atlas Copco Air Compressor

Overview of Hot ing Steel Gear Wheel For Atlas Copco Air Compressor

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of Hot ing Steel Gear Wheel For Atlas Copco Air Compressor

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: Hot ing Steel Gear Wheel For Atlas Copco Air Compressorsystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern Hot ing Steel Gear Wheel For Atlas Copco Air Compressormanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(Hot ing Steel Gear Wheel For Atlas Copco Air Compressor)

Specifications of Hot ing Steel Gear Wheel For Atlas Copco Air Compressor

The Hot Ing Steel Gear Wheel for Atlas Copco Air Compressor is built for heavy-duty performance. The gear wheel uses high-grade hot-rolled steel. This material ensures strength and resistance to wear. It works under high-pressure conditions without losing shape. The steel undergoes heat treatment to improve hardness. This step increases durability for long-term use.

The gear wheel fits Atlas Copco compressors like XAS, XATS, and XRVS models. It matches original equipment specifications. The design supports smooth power transfer between compressor parts. Teeth are precision-cut to reduce friction and noise. Exact dimensions vary by model. Common outer diameters range from 150 mm to 500 mm. Custom sizes are available for special requirements.

Production involves CNC machining for accuracy. Tolerances stay within ±0.05 mm. This prevents misalignment during operation. Surface finishing includes shot peening. This process strengthens the gear against cracks. A corrosion-resistant coating is applied for outdoor or humid environments.

The gear wheel handles rotational speeds up to 3,000 RPM. It operates in temperatures from -20°C to 150°C. Load capacity exceeds 15 kN for continuous use. Regular lubrication extends service life. Compatible oils include ISO VG 68 and similar grades.

Installation requires checking gear alignment with the compressor shaft. Incorrect fitting causes uneven wear. Maintenance involves inspecting teeth monthly for damage. Replace the gear if chips or deformations appear. Using genuine parts ensures compatibility and safety.

Quality tests follow ISO 9001 standards. Each gear undergoes ultrasonic testing for internal flaws. Magnetic particle inspection detects surface defects. Batch testing confirms consistency in hardness and dimensions. A 12-month warranty covers manufacturing defects.

The product suits mining, construction, and industrial applications. It performs reliably under heavy vibrations and shock loads. Stock is available for fast delivery. Custom orders take 2-4 weeks based on complexity. Bulk purchases receive discounted pricing.

(Hot ing Steel Gear Wheel For Atlas Copco Air Compressor)

Applications of Hot ing Steel Gear Wheel For Atlas Copco Air Compressor

Hot ingot steel gear wheels play a key role in Atlas Copco air compressors. These components handle heavy loads and high-pressure conditions. Their strength comes from the hot forging process. This method shapes steel at high temperatures, improving density and durability. The result is a gear wheel resistant to wear, cracks, and deformation under stress.

Atlas Copco air compressors rely on these gear wheels for smooth power transfer. Industrial settings demand equipment that works nonstop. Hot ingot steel gears meet this need. They maintain performance in mining, construction, and manufacturing. Their ability to withstand extreme heat and friction reduces breakdowns. This keeps compressors running longer with less downtime.

The design of these gears ensures precise alignment with other compressor parts. Proper fit minimizes vibration and noise during operation. This is critical in environments where stability matters. Factories or construction sites benefit from quieter, smoother machinery. Maintenance costs drop because parts last longer and need fewer replacements.

Hot ingot steel gears also handle sudden load changes. Compressors often face fluctuating demands. Gears made from weaker materials might fail under such stress. These gears stay reliable. Their toughness prevents chipping or warping, even during rapid shifts in pressure. Operators trust Atlas Copco compressors for jobs requiring consistent power output.

Corrosion resistance is another advantage. Hot forging creates a tight grain structure. This blocks moisture and chemicals from penetrating the metal. Compressors used in humid or corrosive environments stay protected. Oil rigs, chemical plants, and coastal sites use these systems without frequent part degradation.

Compatibility with Atlas Copco models makes these gears a practical upgrade. They match original specifications, ensuring easy installation. Businesses replacing old gears see immediate improvements in compressor efficiency. Energy consumption drops while output remains steady. This balance cuts operational costs over time.

Durability and adaptability make hot ingot steel gears a smart choice for heavy industries. They address common pain points like frequent repairs and unplanned stops. Atlas Copco users gain equipment that performs under pressure, day after day.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Hot ing Steel Gear Wheel For Atlas Copco Air Compressor

A Hot Ing Steel Gear Wheel for Atlas Copco Air Compressor transfers motion between parts. It handles high pressure and heavy loads. The gear wheel fits specific Atlas Copco models. It ensures stable performance in industrial settings. Hot ing steel refers to steel shaped under high heat. This makes the gear wheel stronger and longer-lasting.

Hot ing steel offers higher durability compared to regular steel. The heat treatment process reduces wear over time. It resists damage from friction and high temperatures. This gear wheel keeps the compressor running smoothly. Maintenance costs stay lower due to fewer replacements.

Check the model number of your Atlas Copco compressor first. The gear wheel works with XAS, GA, and GX series. Wrong sizes cause poor performance or breakdowns. Verify the product specifications before buying. Contact the supplier if unsure about compatibility.

The gear wheel lasts longer because of its material and design. Hot ing steel handles stress better than cast or cold-formed steel. Precision engineering reduces vibration and noise. Regular lubrication and alignment checks extend its life. Avoid overloading the compressor to prevent early damage.

Installation requires technical skills and proper tools. Incorrect fitting leads to misalignment or gear slippage. Follow the compressor’s manual step by step. Use torque settings specified by Atlas Copco. Hire a certified technician if you lack experience. Testing the system after installation ensures everything works right.

(Hot ing Steel Gear Wheel For Atlas Copco Air Compressor)