Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox

Overview of Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: Precision electric AC gear motor 3 stage single speed helical transmission reduction gearboxsystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern Precision electric AC gear motor 3 stage single speed helical transmission reduction gearboxmanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox)

Specifications of Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox

This precision electric AC gear motor combines reliable AC power with a robust three-stage helical gearbox. It delivers smooth, efficient power transmission ideal for demanding industrial automation. The motor uses standard AC voltage, common in factories. You get consistent performance without complex controls.

The gearbox features three distinct reduction stages. Each stage employs helical gears cut at an angle. This design spreads force over more gear teeth. The result is significantly quieter operation than spur gears. Vibration is also greatly reduced. This protects both the gearbox and connected machinery. Power transfer feels exceptionally smooth.

This is a single-speed unit. It provides one fixed output speed relative to the motor input. This simplicity ensures reliable, maintenance-free operation in constant speed applications. The three stages achieve a high overall reduction ratio. This translates into substantial output torque for moving heavy loads. Check the specific model number for exact torque and speed figures.

High mechanical efficiency is a key benefit. Helical gearing experiences less sliding friction between teeth. Less energy is lost as heat. More input power reaches your application. This saves energy costs over time. The gearbox housing is typically strong cast iron or aluminum alloy. These materials handle high loads and dampen noise effectively.

Sealed bearings and precision machining ensure long service life. Lubrication is usually sealed for life. This minimizes maintenance needs. Output shaft options include keyed shafts or solid shafts. Common mounting positions are foot-mounted or flange-mounted. This flexibility simplifies integration into your machinery. The unit is built for durability in tough industrial settings. Expect dependable performance day after day.

(Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox)

Applications of Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox

Precision electric AC gear motors with three stage single speed helical transmission reduction gearboxes are vital components. They convert high speed, low torque input from an AC motor into low speed, high torque output. This is essential for many machines needing strong, controlled movement. The three stage gear reduction achieves significant speed reduction and torque multiplication efficiently.

Helical gears are the key inside. Their teeth are cut at an angle. This design allows more teeth to mesh together at the same time compared to straight spur gears. The result is smoother power transfer. It also drastically reduces noise and vibration during operation. This makes helical gearboxes much quieter. It also means less wear and tear over time. They last longer.

This specific combination offers reliable, precise speed control. It delivers consistent high torque where needed. The motor and gearbox work as one integrated unit. This saves space. It simplifies installation. It improves overall system efficiency.

These gear motors are everywhere in industry. They power conveyor belts reliably. They drive mixers and agitators in food processing or chemical plants consistently. They lift materials on hoists and lifts safely. They run packaging machinery accurately. They operate pumps and fans steadily. They control positioning in automated systems precisely. They provide the muscle for agricultural equipment dependably.

Their strength and quiet operation are big advantages. Factories prefer them for reducing noise pollution. Machines need reliable torque for heavy loads. These gear motors deliver that power smoothly. Their precision ensures consistent product quality. Their durability means less downtime for maintenance. This saves money long term.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox

This Precision electric AC gear motor combines a reliable AC electric motor with a 3-stage helical gearbox. It offers fixed speed operation. The gearbox uses helical gears for smooth, quiet power transmission. Many customers ask similar questions. Here are five common ones.

What does this motor and gearbox unit actually do? It takes electrical power. It turns this into strong rotational force at a much slower speed than the motor alone spins. The gearbox reduces the motor’s high speed. It greatly increases the output torque. You get controlled, powerful motion for machinery.

Why is it called “Precision”? The helical gear design and careful manufacturing ensure very accurate speed control. There is minimal backlash. Backlash is unwanted play between gears. Low backlash means the output shaft responds precisely to input commands. This is vital for accurate positioning tasks.

Where is this gear motor typically used? You see it in many industrial settings. It powers conveyor belts reliably. It drives mixers and agitators in tanks. It operates packaging machines consistently. It runs lifts and hoists safely. Any application needing dependable, fixed-speed, high-torque motion benefits from this unit.

What’s the advantage of helical gears? Helical gears have teeth cut at an angle. This angle allows more teeth to engage simultaneously compared to straight-cut gears. The result is smoother operation. It runs much quieter. It handles higher loads efficiently. There is less vibration. This leads to longer lifespan for the gears and bearings.

How do I install this gear motor correctly? Follow the manufacturer’s mounting instructions exactly. Ensure the unit is firmly secured to a solid base. Perfect alignment between the gear motor’s output shaft and your driven machine shaft is critical. Use proper couplings. Check lubrication levels before starting. Connect the motor to the correct power supply.

(Precision electric AC gear motor 3 stage single speed helical transmission reduction gearbox)