Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheel

Overview of Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheel

Gears are mechanical elements that are typically used to transmit rotational motion and force. They work by meshing teeth with each other to change speed, direction of torque, or to transfer power between multiple shafts. Gears are an integral part of mechanical engineering and are widely used in a variety of mechanical devices.

Advantages and features of Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheel

Efficient transmission: Gears are capable of directly converting power with high efficiency and low energy loss.

Precise ratios: the desired ratio of speed and torque can be obtained by selecting gears of different sizes.

Compact: Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheelsystems take up less space than other forms of power transmission.

High durability: well-designed gears can operate stably for long periods of time in harsh environments.

Low noise and vibration: Modern Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheelmanufacturing technology ensures smooth operation and reduces noise and vibration.

Various types: Spur, helical, and bevel gears are available depending on the application scenario.

(Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheel)

Specifications of Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheel

This Custom Module 2 bevel gear is built tough. It’s made from hardened steel for maximum strength and long life. The gear measures 50mm across its widest point. Its unique sector shape saves space compared to full gears. Powder Metallurgy (PM) creates it. This process presses fine metal powder into shape under high pressure. The part is then heated to fuse the metal particles solidly. PM allows for complex shapes like this bevel gear. Precision is key. The PM method ensures consistent tooth profiles and exact dimensions. This accuracy provides smooth operation and reliable power transfer. The hardened steel surface resists wear effectively. This gear handles heavy loads and demanding conditions. Its beveled teeth mesh with other bevel gears. This setup changes the direction of rotation efficiently. The gear is ready for immediate installation. It fits applications needing a robust, compact gear solution. Common uses include industrial machinery, automotive systems, and power tools. This gear offers excellent value. Its durable construction minimizes downtime. It reduces the need for frequent replacements. The hardened steel core withstands impact forces. The precise tooth geometry minimizes noise and vibration. This gear is a practical choice for power transmission. It delivers reliable performance under stress. Engineers select this gear for its toughness and dimensional stability. The sector design optimizes space usage. The powder metallurgy process guarantees high quality. This gear meets strict specifications for demanding mechanical assemblies.

(Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheel)

Applications of Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheel

This custom sector beveled gear is made from hardened steel. It measures 50mm in diameter. The module is 2. Powder metallurgy forms the gear shape. This process is key. It creates complex gear teeth accurately. The teeth are beveled. This means they are cut at an angle. Powder metallurgy makes the material dense. The steel is hardened later. This makes the gear very strong. It also makes the gear wear resistant. This gear is built tough. It handles high stress and shock loads well. Its surface is hard. This reduces friction and wear during use. The gear lasts longer. It needs less maintenance. This saves money over time.

Powder metallurgy offers big advantages. It produces near-net-shape parts. Less machining is needed after forming. This cuts down on wasted material. It also lowers production costs. The process is consistent. Gear teeth have precise geometry every time. This ensures smooth engagement with mating gears. Operation is quiet. Power transmission is efficient. The hardened surface stands up to abrasion. It resists surface fatigue like pitting.

This 50mm hardened steel sector gear fits many demanding jobs. It works well in industrial machinery. Heavy equipment uses gears like this. Construction machinery needs durable parts. Material handling systems rely on them. Agricultural equipment operates in harsh conditions. This gear performs reliably. Robotics often needs precise motion control. This gear provides that. Power tools subject gears to high impacts. This gear withstands the punishment. Automotive applications use similar components. Anywhere space is limited, a sector gear helps. It only turns part of a full circle. This saves room in compact assemblies.

The combination is powerful. Powder metallurgy creates the complex shape. Hardening the steel boosts performance. You get a long-lasting, reliable gear. It transmits power efficiently under tough conditions. It reduces noise and vibration. This gear solves motion control challenges. It works where standard gears might fail.

Campony Introduction

Established in 2002, Shift Gear Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheel

Customers ask common questions about our Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear. We make it using powder metallurgy. This gear suits large gear wheel applications.

What makes hardened steel good for this gear?
Hardened steel is very strong. It resists wear effectively. This strength is crucial for gears handling heavy loads. The hardening process makes the surface tough. This toughness prevents damage from friction. The gear lasts longer.

Is the 50mm diameter fixed? Can you make other sizes?
We focus on the 50mm diameter. This is a standard size we offer. We specialize in custom solutions. We can make different diameters. We can make different module sizes. Tell us your exact needs. We will adjust the design accordingly.

Why use powder metallurgy for bevel gears?
Powder metallurgy is precise. It forms complex shapes like bevel teeth accurately. This method creates gears with consistent density. Consistent density means reliable performance. It also reduces material waste. This process can be cost-effective for production runs.

Where is this sector gear typically used?
This gear fits demanding industrial settings. It works well in heavy machinery. It fits well in power transmission systems. It handles high torque efficiently. Its bevel shape allows smooth power transfer at angles. It is common in agriculture, construction, and material handling equipment.

Does this gear need special installation?
Installation follows standard gear practices. Ensure correct shaft alignment. Proper lubrication is essential. Use the lubricant recommended for hardened steel gears. Check the gear mesh carefully. Avoid shock loads during operation. Regular maintenance checks are important for long life.

(Custom Module 2 Hardened Steel 50mm Diameter Sector Beveled Gear Powder Metallurgy Bevle Belve Gears Large Gear Wheel)